Sector: Automotive and Aerospace

Introduction

E.G.S. LobArt, an Italian company specializing in the serial production of carbon fiber components, serves top clients in the automotive sector. With over 2,300 square meters of production space across two facilities, the company is renowned for its expertise in composite materials, including glass fiber, polyester, and Kevlar.

The Challenge

Despite its industry standing, E.G.S. LobArt faced several operational challenges:

1. Complex Production Processes: Managing a diverse range of composite materials and products required intricate coordination and precise scheduling.

2. Quality Assurance: Maintaining consistent product quality across various manufacturing stages was challenging without integrated monitoring systems.

3. Limited Real-Time Monitoring: The absence of real-time data hindered the ability to promptly identify and address production bottlenecks, affecting overall efficiency.

The Solution

To address these challenges, E.G.S. LobArt implemented SkyMes, a comprehensive Manufacturing Execution System (MES) designed to optimize production workflows. Key features utilized include:

1. Advanced Planning and Scheduling (APS): SkyMes APS efficiently planned production activities, considering available resources and market demands, enabling E.G.S. LobArt to navigate the entire production path using a digital dashboard.

2. Real-Time Monitoring and Control (MOM): SkyMes continuously monitored the production process, collecting real-time data on activities performed and results achieved, allowing for immediate identification of issues and facilitating prompt corrective actions.

3. Quality Control Management System (QCMS): SkyMes constantly monitored product quality, detecting any defects or problems and taking prompt action to resolve them, ensuring adherence to E.G.S. LobArt's high-quality standards.

4. Integration with IoT Devices: By connecting sensors and IoT devices, SkyMes enabled real-time data collection on machine and plant performance, enhancing operational efficiency.

The Results

Implementing SkyMes led to significant improvements for E.G.S. LobArt:

• Enhanced Production Efficiency: Optimized scheduling and real-time monitoring reduced production cycle times, allowing for increased output without compromising quality.

• Improved Quality Assurance: The integrated QCMS ensured consistent product quality, reinforcing E.G.S. LobArt's reputation for excellence.

• Real-Time Decision-Making: Access to real-time data empowered management to make informed decisions swiftly, improving responsiveness to market demands and operational challenges.

Conclusion

E.G.S. LobArt's adoption of SkyMes underscores the transformative impact of advanced MES solutions in composite manufacturing. By addressing critical operational challenges and enhancing production efficiency, SkyMes has enabled E.G.S. LobArt to uphold its legacy of quality and innovation in the automotive industry.

Customer Website: Egs Lobart