Sector: Electrical Equipment & Electronics

Introduction

Patelec Group, a prominent manufacturer of electrical cables and power cords, has been a market leader since the 1950s, renowned for its technological expertise and vertically integrated production processes. To maintain its competitive edge and address the complexities of modern manufacturing, Patelec Group implemented SkyMes, a state-of-the-art Manufacturing Execution System (MES) designed to optimize production workflows.

The Challenge

Before adopting SkyMes, Patelec Group faced several operational challenges:

1. Complex Production Processes: Managing a wide range of products, from copper wires to customized cordsets, required intricate coordination and precise scheduling.

2. Limited Real-Time Monitoring: The absence of real-time data hindered the ability to promptly identify and address production bottlenecks, affecting overall efficiency.

3. Quality Assurance: Ensuring consistent product quality across diverse manufacturing stages was challenging without integrated monitoring systems.

The Solution

SkyMes provided Patelec Group with a comprehensive MES solution tailored to their specific needs. Key features implemented include:

1. Advanced Planning and Scheduling (APS): SkyMes APS efficiently planned production activities, considering available resources and market demands, enabling Patelec to navigate the entire production path using a digital dashboard.

2. Real-Time Monitoring and Control (MOM): SkyMes continuously monitored the production process, collecting real-time data on activities performed and results achieved, allowing for immediate identification of issues and facilitating prompt corrective actions.

3. Quality Control Management System (QCMS): SkyMes constantly monitored product quality, detecting any defects or problems and taking prompt action to resolve them, ensuring adherence to Patelec's high-quality standards.

4. Integration with IoT Devices: By connecting sensors and IoT devices, SkyMes enabled real-time data collection on machine and plant performance, enhancing operational efficiency.

The Results

Implementing SkyMes led to significant improvements for Patelec Group:

• Enhanced Production Efficiency: Optimized scheduling and real-time monitoring reduced production cycle times by 20%, allowing for increased output without compromising quality.

• Improved Quality Assurance: The integrated QCMS ensured consistent product quality, resulting in a 15% decrease in defect rates and reinforcing Patelec's reputation for excellence.

• Real-Time Decision-Making: Access to real-time data empowered management to make informed decisions swiftly, improving responsiveness to market demands and operational challenges.

Conclusion

Patelec Group's adoption of SkyMes underscores the transformative impact of advanced MES solutions in modern manufacturing. By addressing critical operational challenges and enhancing production efficiency, SkyMes has enabled Patelec Group to uphold its legacy of quality and innovation in the electrical manufacturing industry.

Customer Website: Patelec Group